22.06.2022 - 14:40

Arçelik- Simularge Partnership Case

22.06.2022 - 14:40

Collaboration Information

Business Unit: Arçelik / Process & Material Commissioning Technologies - Manufacturing Technologies
Date: 2019
Method: PoC, Becoming a customer (Purchasing/Leasing Products), R&D Partnership, Product Development Partnership
Topic: Twindesigner has been developed, which enables Arçelik production processes to be modeled with finite element analysis (FEA) in a digital environment and optimized in the fields of energy use, cycle time reduction, quality improvement, and raw material use. "

With the finite element method, production line heat transfer and non-linear plastic forming behaviours are modeled with open source applications. These models developed were commissioned on the scada PC of the production line and started to give feedback to the production line depending on the real-time production data. With the system commissioned, production variability was checked and managed with zero investment costs without any need to install industrial automation requiring high investment costs. Thus, the production line has started to be improved in a sustainable way with raw materials, production line efficiency, energy consumption, and quality-oriented development.
The inner body of the refrigerator is produced with a certain wall thickness with the safety coefficient by taking production line variability into consideration. In total, approximately 30 thousand tons of raw materials are imported from abroad. With this approach, 5% improvement was achieved in the use of raw materials at the GTF63 line.
The cycle of the production line has been improved by 14%. The production line's cycle is decreased, its energy consumption indicators are improved by 19%, and its quality data is improved by 40%.

Collaboration Output

TÜBİTAK 1511 Teydeb has been applied for platform installation. In this context, a total of 1.3 Million TL support was received. Moreover, with the process feedback control system developed together, 1.9 Million TL saving was achieved by commissioning it at the body thermoform (GTF63) line in Arçelik Eskişehir Fab6."

Other Contents

We had to use different websites for the exams we had been applying for during the recruitment process before. (we use different exams from multip...

The processing of the received data and the production of algorithms that make PASS and FAIL decisions with the support of artificial intelligence...

With the help of HR budget tool, budget managers in 8 different locations can work on staff budget much faster, error-free and easily. Budget mana...